Muvro Presents Linear Sorter from New Generation ZedSort™ Platform, ZedSort is a Futuristic, Modular, Flexible, and Reconfigurable Crossbelt sorting system. In this platform, Muvro has two types of sorters loop sorter and Linear sorter. Linear sorter is named as ZedSort™ Lin .
ZedSort™ Lin is New Generation high-speed linear cross belt sorter, which offers 14000 P/h Packets sorting per hour in a compact space. This can sort parcels, zippy, poly bags, paper bags, cartons and totes. The linear sorter can sort everything reliably and efficiently.
ZedSort™ Lin modularity allows it’s to reconfigure for future growth, thanks to its flexible and modular design as its infeed and outfeed chutes can be relocated as per requirements. Top-loading infeed and side-loading infeed options are available and customs are designed for specific discharge points as per the size and shape of packets.
Energy Efficient ZedSort™ Lin is powered by a mechanical positive drive mechanism with 90 percent efficient drive, which allows energy savings up to 50 percent, compared to linear motors used in other sorting Systems. this makes our Crossbelt sorter an efficient solution.
Easy access to destinations The ZedSort™ Lin vertical Crossbelt sorter featured with narrow carrier pitch to ensure the highest throughput at 2 m/s speed. Muvro sorter is ideal for lightweight and fragile goods. the destinations of the vertical sorter are directly accessible from both sides. they are designed with maximum density and tailored to the sizes, shapes, weights, etc., of the packet loads. Additionally, a re-circulation conveyor line can be integrated to automatically return goods which is not discharged at the allocated chutes.
Linear Cross Belt Sorter Features
LINEAR SYNCHRONOUS DRIVE
- Highly efficient direct drive linear synchronous motor technology.
- Drastic reduction in noise from the system as compared to rotary drive.
- No friction
- Accurate velocity control for high precision parcel/luggage loading and unloading.
- High performance line set.
- Guiding device for the secondary plate with bilateral type drive.
- Highly efficient heat exhaust technology.
- Easy to use, easy to maintain and modular system.
- CROSS BELT CART
- Full Cross Belt allow more space for active carrier.
- Quick Start Stop with encoder feedback enables accurate packets positioning.
- Positional feedback by encoder.
- Directs drive Servo roller.
- Wide Speed Range.
- Low noise
- Highly efficient.
- Low voltage 48DC Control and RS-485 Communication.
- Modular Structure.
- Quick Replacement and easy to maintain
QUITE OPERATIONS
- Silent operation at high speed thanks to its Modular, light and precision chassis.
- Precision machined wheels Long service life thanks to hard-wearing material.
- Precision craftmanship is also a key factor in its silence under 70Db,
- Muvro has modern straight of art manufacturing facility where the future sorters manufactured.
MODULAR CARRIER AND CART
- Modular and Flexible Design. Cross Belt cart can be replaced quickly.
- Carrier can be configured with one cart , two cart , 3 cart per carrier.
- The Crossbelt Sorter can be configured with two load cells per carrier.
- Space-saving, Expandable modular design can be easily integrated with existing systems and extended, if necessary.
Linear Cross Belt Sorter |
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| Description | Specifications |
| LINEAR CROSS BELT SORTER SPECIFICATIONS | |
| Sorter Loop Length | Customizatiable as per requirement* |
| System Throughput | 10000 ~ 14000 Pcs / Hrs* |
| Sorter Loop Speed | 1.5 ~2.2 Mtr/ Sec |
| Sorter Loop Engine | AC Geared Motor |
| Product Aligner | Automatic (Camera / Sensors Based) |
| Suitable For Sorting | Cartons, Packages, Jiffy , Corrugates and Stretched wrap shipments, Garments etc. |
| Running Noise | < 72 dba (Excluding Environmental & Platform) |
| Bending Radius | 1 Mtr ~ 1.2 Mtr |
| CART SPECIFICATIONS | |
| Cart Length | 800 mm |
| Cart Width | 500 mm |
| Cart Pitch | 500 ~ 600 mm |
| Cart Conveyor sorting Speed | 2~ 2.5 Mtr/ Sec |
| Cart unit load Capacity | 35 kg |
| Cart Conveyor Engine | Servo Motorized Roller. |
| DIMENSION & WEIGHT OF ITEMS | |
| Min. Product Size Sortable | 150 x 100 x 10 mm ( L x W x H ) |
| Max Product Size Sortable (For Single Carrier) | 600 x 400 x 500 mm ( L x W x H ) |
| Min. Max. Sortable Weight of Items (For Single Carrier) | 100g to 30 Kg |
| INFEED SYSTEM | |
| Infeed | 1800 Pcs / Hrs / Unit ** |
| Infeed Conveyor Angle | 0˚ ~ 30˚ ~ 45˚ |
| Infeed Merger conveyor | Split Belt Type |
| Conveyor Type | Pvc Belt |
| Gapper | Automatic |
| Shipment Positioning | Sensors Feedback |
| Conveyors Drive Unit | AC Geared Motor / Servo Geared Motor |
| DISCHARGE CHUTE SYSTEM | |
| Chute | Ms Powder Coated / SS / FRP / Roller (Gravity Type) |
| Chute Status | Full and Half Sensors |
| Shipment Sorted Confirmation | Yes (Optional) |
| Chutes Indications | Tower Lights |
| Chute Tier | 1 Tier / 2 Tier (with Flap Gates) optional |
| Secondary Sorting | Pick to Light / Put to Light (Optional) |
| SHIPMENT SCANNING SYSTEM | |
| Labels Scanning Method | Top Side Scanning (Fully Automatic & Semi-Automatic) |
| Labels Scanner | 1D & 2D (Cognex / Sick / Banner / Keyence) |
| Profiler / Imager | Cognex / Sick / Banner / Keyence |
| Weighing system | Mettler Toledo * (as per requirement) |
| ENVIRONMENT | |
| Ambient temperature range | (+)5°C to 40°C (humidity 10-95% non-condensing) |
| SURFACE TREATMENT & COLOUR | |
| Surface Treatment Powder Coated | Complete MS Structure – Shot Blasted RAL- H1T0216, HGS 2302 |
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